Nos machines à souder sont conçues grâce à un savoir-faire unique et à notre expérience dans notre cœur de métier depuis plus de 50 ans: les ultrasons.
OMEGA 5, the new range of ultrasonic welders for thermoplastic assembly
Ultrasonic machines
Ultrasonic plastic welder OMEGA 5 E
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The electric welder OMEGA 5 E is the perfect partner for complex ultrasonic welding operations
that demand maximum precision and great flexibility.
Thanks to the electric drive and the fact that the welding force, speed and amplitude can be
regulated exactly, you can achieve outstanding welding results.
The trigger and braking point parameters can be regulated independently of one another.
Events and changes are logged in the audit trail, which cannot be deleted, meaning that traceability
and process reliability are guaranteed.
The ultrasonic welding machine OMEGA 5 E is ideal for welding and punching thermoplastics, non-woven and textiles.
Description
8 WELDING MODES
Thanks to the multitude of welding modes, you can find the right setting for every application, guaranteeing perfect welding. The following welding modes can be selected on OMEGA 5 E:
• Welding time
• Welding energy
• Welding time AND/OR welding energy
• Welding travel (absolute or differential)
• Contact cut-off
• Multi Melt Control
MULTI MELT CONTROL
The melting process can be split into 10 steps, meaning that it can be controlled precisely, and the parameters can also be set individually for each
step.
ADJUSTABLE AMPLITUDE
You can change the value for the internal or external amplitude to between 40 and 100% in 1% increments so as to achieve the best possible welding result.
ABSOLUTE QUALITY CONTROL
A bar code reader can be used to scan a welded component’s bar code/QR code and assign it to a specific welding result.
FORCE AND SPEED PROFILE
To optimise the welding process, a linear force build-up can be programmed.
AFTER-PULSE
To prevent lightweight workpieces from potentially getting stuck on the horn, an after-pulse can be activated..
TRIGGER (ULTRASONIC TRIGGER POINT )
The welding operation can be initiated using a trigger. You can choose from the following triggers:
• Time
• Travel
• Force
• Off
• External signal
• Travel absolute and force
DATA EXPORT
A data string can be exported via RS232, Ethernet/a company network or a storage medium like a USB stick in order to log welding data. There
is also the option to read out the data via PROFINET.
REMOTE ACCESS SERVICE
Remote maintenance can be set up for our MECASONIC after-sales service to carry out quick and efficient troubleshooting.
TWO-HAND TRIGGERING
with ergonomic safeballs (or with push button, in option)
CONNECTIVITY
• 1 USB port 3.0
• 4 USB ports 2.0
• 20 digital inputs
• 20 digital outputs, 3 of which are freely programmable
• 1 analogue input
• 1 analogue output
• 2 Ethernet ports
• RS232 port
The OMEGA 5 E complies with Industry 4.0 criteria
QUICK AND EASY TOOL CHANGE
Thanks to the quick-change system, tools can be replaced within just a few minutes.
This minimises the risk of errors. The removable carriers are indexed.
Characteristics
- Colour touch screen 13.3 inches with a user-friendly, multilingual interface
- Programming via a simple and intuitive menu
- Communication (USB, Profinet) Industry 4.0
- 8 welding modes
- Self-check at startup
- The force and amplitude can be calibrated
- Suitable for cleanrooms
- Increased security
- Start position can be selected at will
- Freely programmable stroke movement
Uses
- Automotive
- Packaging
- Household appliances
- Electronics
- Medical
- and many others
